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New inrush current limiting PTC thermistor

nov 12 2024 2024-11 Optoelectronics Vishay
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Vishay Intertechnology, Inc. has released a new series of inrush current limiting PTC thermistors. Designed to increase performance in active charge and discharge circuits for automotive and industrial applications, Vishay BCcomponents PTCEL High Energy series devices combine maximum energy handling to 340J – five times higher than competing devices at high ambient temperatures – with a wide range of resistance at 25C (R25) values and high voltage capabilities.

     Vishay Intertechnology, Inc. has released a new line of inrush current limiting PTC thermistors. Vishay BCcomponents PTCEL High Energy series devices are designed to improve the performance of active charge and discharge circuits for automotive and industrial applications. Combining maximum energy handling capacity to 340J - five times higher than competing devices at high ambient temperatures - with a broad resistance range of 25C (R25) values and high voltage capability.

     Thermistors have R25 values from 150 ohms to 1.5 ohms, allowing for increased efficiency and a maximum voltage of 1200VDC. The device provides high energy processing capacity at higher ambient temperatures - 180J at 85 ° C and 130J at 105 ° C - enabling designers to save space and reduce costs using fewer circuit elements. With its high switching temperature and +105C operation, the series offers a heat capacity of 2.6J/K across all resistance values.

     AEC-Q200 certified and self-protected - no risk of overheating - Thermistors provide current limiting and overload protection in AC/DC and DC-DC converters; DC-Link, battery management and emergency discharge circuits; Car charger; Home energy storage system; Heat pump; Motor drive; And welding equipment. In these applications, the device can withstand >100,000 surge power cycles and is highly resilient to non-switching peak power up to 25kW.

     The series of barium titanate thermistors consists of ceramic particles welded between two CCS tin wires and are coated with a high temperature silicone paint according to UL 94 V-0. The equipment is packaged with coil tape, which can be automatically processed by taking and placing equipment to reduce the placing cost. The thermistor is available in a standard lead pitch of 10mm, as well as 5mm and 7.5mm lead pitches. SPICE and 3D models available for rohs compliant equipment.

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